On green track

Railways has fitted more bio-toilets this year than the total number fitted in the last three years

By Sushmita Sengupta
Last Updated: Thursday 11 June 2015

On green track

Indian Railways has installed bio-toilets in 34 coaches of the Ujhavan Express

Do not wrinkle up your nose in disgust. Railway tracks littered with human excreta may soon be a thing of the past. On September 1, the Indian Railways proudly flagged off the Uzhavan Express, which is fitted with bio-toilets.

The bio-toilets, which have been developed by the railways and the Defence Research & Development Organisation (DRDO), have a colony of anaerobic bacteria, kept in a container under the lavatories that convert human waste into water and small amounts of gases. The gases are released into the atmosphere and the water is discharged after chlorination on to the track. The railways currently uses flush toilets in trains, in which human waste is dumped directly on the track. This makes the environment unhygienic and railway stations an eyesore, apart from the fact that the faecal matter corrodes the tracks.

Southern Railways officials say that except for the first- and two-tier AC coaches of Uzhavan Express, the remaining 34 coaches have been fitted with bio-toilets. “These toilets aim at zero defecation on the ground,” says Vinay Srivastava, former director-in-charge of the bio-toilet project who is currently working as director, Ministry of Environment and Forests.

More bio-toilets have been fitted into coaches this year than the total bio-toilets fitted in the last three years. According to an IR source, the number of bio-toilets fitted in passenger train coaches from April to July this year was 2,285, against 1,337 bio-toilets fitted during 2012-13, 169 during 2011-12, and 57 during 2010-11.

“The IR has been trying out various technologies and designs for a long time to avoid corrosion of tracks due to faecal matter,” says Nitin Chowdhary, executive director, Mechanical Engineering (Development), Railway Board. Chowdhury explains that the first effort towards proper disposal of human waste on passenger trains was made in 1975.

“Subsequently, we experimented with technologies using aerobic bacteria, imported from a firm in the US, solid-liquid waste separation, controlled discharge systems. During the course of these developments, the IR held meetings with DRDO to understand how they managed the sanitation of Indian troops deployed at Siachen Glacier. With this meeting started our association with the DRDO that culminated in the development of the bio-toilet,” says Chowdhury.

A special lid allows non-biodegradable objects like plastic bottles to be flushed out. The excreta enters through a separate opening into the digester tank

The first bio-toilet-fitted train, Gwalior-Varanasi Bundelkhand Express, has been running since January 2011. The bio-toilets in the Gwalior express ensure that the undercarriage is clean and without any faecal depositions. The other advantage is that single bacteria recharge works for nearly a year. The anaerobic bacteria used in the green toilets can withstand extreme climates and common disinfectants. They are resistant to normal cleaning solutions used by the railways.

The bacteria used in the bio-toilet have been collected and analysed by DRDO from Antarctica and the efficiency of this system has been tested in extreme climates and conditions. The bacterial inoculum used by the IR for initiating the bio-degradation process is a combination of different groups of bacteria involved in the decomposition of cow dung and human excreta. “Typical composition of biogas is 55–75 per cent methane and 25–50 per cent carbon dioxide. The pH value of the final discharge is near-neutral (approximately 6.5-7.5) in most of the cases; it may vary depending upon the number of passengers using the bio-toilet,” says Indrajit Singh, executive director, Research Designs and Standard Organisations of IR, which is responsible for the maintenance of bio-toilets. According to DRDO, microbial inoculum contains anaerobic bacteria belonging to four different clusters namely hydrolytic, acidogenic, acetogenic and methanogenic groups.

Chowdhury says the cost of a single module of bio-toilet is between Rs 75,000 and Rs 80,000. He says retro-fitting bio-toilets is a challenge and can be expensive. “The welding required to fix these tanks and brackets is of exacting standards. The old parts on which this assembly has to be welded also need to be removed if they are corroded, which is a labour-intensive job and can be done only in specialised workshops.”

“Hence the cost of retrofitment goes up substantially depending on the quantum of work involved and quantity of parts needing removal and replacement. However, the decision to adopt bio-toilets is not cost based, but to make our stations and tracks clean,” says he. The bio-toilet tanks or digesters are made of stainless steel and have a dimension of 1,150 mm x 720 mm x 540 mm. The weight of empty tank is 110 kg and that of full tank is 410 kg.

The digester tank has multiple chambers that enable efficient biological degradation by providing maximum pathway to anaerobic bacteria. The digester has a provision for bacteria colonisation to cope with sudden washouts by accidental pouring of large amounts of water in the toilet. It also takes care of the occasional adverse conditions created by the accidental use of excessive detergents and antiseptics. DRDO thinks the design is simple and the system, once installed, can be in operation for years.

The maintenance of bio-toilets includes visual inspection of the toilets, clearing of the toilet chute in case of chocking and charging of chlorine tablets in the chlorinator. The bio-toilets, which are welded to the passenger coaches, have an inlet for human excreta and an outlet for biogas.

According to Srivastava, the inspections and field reports have confirmed that there is no odour due to faecal matter as the design prevents odour if any, from rising up. However, the odour of urine may remain if passengers do not flush the toilets after urination.

Railways officials say that the success of the model rests on the cooperation of passengers, who are expected not to use the toilet pan as a garbage bin. Bio-toilets get easily clogged by plastic bottles, tea cups, cloths, sanitary napkin, nappies, plastic bags and gutkha pouches.

Srivastava says that the IR is working on designs for flushing to keep the area around the toilet seat clean. Apart from this, the toilets are frequently cleaned by air-water jets at Clean Train Stations, he says.

Chowdhury says currently over 4,000 bio-toilets are in use in trains. With a view to completely switch over to environment-friendly toilets by 2021-22, all new coaches are being fitted with either bio-toilet systems or brackets which can hold bio-toilets. Bio-toilets had faced a lot of criticism during the trial phase on the system’s inability to treat the waste fast enough, but railway officials say that the problem has been fixed. They say bio-toilets, in the long-run, will be cleaner and economical.

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  • i wanted to know whether this

    i wanted to know whether this outlet for methane gas wouldn't cause any harm to the environment? They should also innovate some ideas for its storage or any technique to prevent from being exposed to the open space.

    Posted by: Anonymous | 7 years ago | Reply
  • This is wonderful news which

    This is wonderful news which came across today. I am extremely happy to read this article. I think these efforts needs to be highly appriciated as being a scientist we are dealing with all kinds of pathogens which are spreading due to very poor hygiene. This would definately provide awareness among people about importance of good hygiene. Indian railways needs to be congratulated for there efforts. Good job done by the officers in-charge.

    Posted by: Anonymous | 7 years ago | Reply
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    Their energy-efficient replacement windows cpuld help you save money each month.
    Sometimes, it isn't really so, then purchase the installation when you must
    without a doubt shot fittings. Since spent most oof your time within your house, it iss vital to have its appearance and function improved occasionally

    Posted by: Anonymous | 6 years ago | Reply
  • This is like the septic tank

    This is like the septic tank that we have in our homes/apartment in a modular form. As an Environmental Engineer, I have a few points to raise.

    1. Methane and Carbon-di oxide are most dangerous gases for climate change, further methane is an ignitable gas that is it can catch fire.

    2. There is a serious concern about its efficiency under extreme material loading and can even generate odorous gases, if full path of degradation is not complete.

    And as mentioned by the Railway engineers, there is a huge problem in retrofitting, it not on war-footing by specialized workers, may lead to shortage of train cars.

    In my opinion, why IR did not think of a simpler and economically viable solution: fit a simple tank under each toilet on train, take the waste out in a station, where the train stops for cleaning or at a major station, transport the waste to a small bio-gas plant attached the station. Generate electricity and manure, and in the process reduce the amount of methane emission too.

    Posted by: Anonymous | 5 years ago | Reply
  • Of course Methane is a

    Of course Methane is a greenhouse gas and the prime reason for global warming. But the amount of Methane from toilet waste will be negligible compared to the the methane from fossil fuels and Livestock. Together they contribute to 60% of all human made methane emissions.

    Posted by: Anonymous | 5 years ago | Reply
  • Methane being a green house gas has a potential of damaging atmosphere 21 times more than carbon di-oxide. as such the amount of Methane generated will increase with the increase of application of bio toilets in trains and other fascilities. As such Techniques should be incorporated so as to have a zero methane discharge....

    Posted by: Ankit | 4 years ago | Reply
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    Posted by: Purnendu Sekhar Acharya | 2 years ago | Reply
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    Posted by: Purnendu Sekhar Acharya | 2 years ago | Reply