Small car revolution Who cares about congestion, pollution

The ultra-cheap small cars in the pipeline will tilt the skewed balance against public transport and two-wheelers irretrievably. The result will be an urban congestion nightmare and an unsustainable fuel load. A policy response is urgently needed to stave this off, argues ANUMITA ROYCHOWDHURY
Small car revolution Who cares about congestion, pollution
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Small cars have had it good for quite a while, but the market could undergo a drastic transformation with the advent of ultra-cheap, small cars led by the Tatas' Rs 1 lakh model.

The Tata car, the stuff of dreams millions of potential vehicle owners haven't yet dared to dream, is slated to roll out of its factory in Singur, West Bengal, in 2008. The state government has done everything in its powers to facilitate the project, from land acquisition to fiscal breaks. At the moment, details are under wraps. Impressionistic media reports and hints from carmakers point to a stripped-down car perhaps with a 30-horsepower engine, in the range of 700 cc engine displacement with three cylinders. It will have a capacity of four or five passengers. Bosch is said to be designing a special fuel-injection system for the petrol version and a crdi unit for the diesel version.

Industry response has been cautious.Practically all of India's manufacturers offer or plan to offer a variety of small cars in different price ranges. For a long time, the Maruti 800 model of Maruti Udyog Limited has set the bottom price, now at Rs 2.16 lakh for the base model. Without taxes its cost can go down to Rs 1.4 lakh. Currently, nearly all Indian small cars are in the price range of Rs 2-4 lakh. In relation to the global price range all these cars fall below the us $10,000 tag. The Tatas will add a layer at the base of the pyramid, with a production capacity expected to exceed 350,000 units annually.

Down to EarthTata car will set the trend
Industry argues that if India does not enter this segment, the Chinese will. Its mantra is build volumes at the lower end, at lesser margins, and remain profitable.The availability of local skills and material, frugal engineering and an indigenous manufacturing base is the right recipe. Decentralised assembly to feed regional markets, as Tata Motors has planned, can keep logistics costs to a minimum.

Down to EarthRising raw material costs, especially that of steel, and production delays can force Tata Motors to raise the price though. Auto market watcher Murad Ali Baig says, "Rs 1 lakh seems unachievable. Buyers' preference for comfort and performance and harsher standards will push up costs." The margin of supplying components for small cars will have to be far too low compared to normal standards. But no one is coming out with data. The lowest cost of the base model may grip customer attention but its variants with improved features--power-steering and air-conditioning among others--may push up both prices and margins.

Even though most carmakers have begun eyeing the small car market in India, it is not clear who else might want to enter this segment. A price war may ensue. So far only Bajaj Auto Ltd, in a tie-up with France's Renault group, has announced plans to make a Rs 1.2-lakh car. The ranks may swell with more players planning models priced somewhere between a high-end two-wheeler and Maruti 800. The look of the Tata car and customer response will be decisive.

Three players--Maruti Udyog, Tata Motors and Hyundai--have captured nearly 86 per cent of the car market in India. Global analysts csm forecast that Tata Motors, aiming to close the gap with Maruti Udyog, will be number one by 2012. Maruti has not yet risen to the bait. The gossip is Maruti 800 might be reinvented to beat the competition. Hyundai has not ventured into the ultra-low-cost class.

Jagdish Khattar, managing director, Maruti Udyog says, "Our parent company Suzuki Motor Corporation, leader of minicars for decades, believes that given norms of safety and emissions, and the tax structure on cars in India, it is not feasible for us to manufacture and sell a car profitably for us $2,500-3,000."

Khattar believes customers are upscaling. Within each car model variants with more features are preferred. Any company that wishes to tap the bottom of the pyramid has to deliver on several parameters, including cost of ownership, maintenance, quality, reliabiliy and styling.



us and European carmakers have a small presence in the Indian car market--3.3 and 0.8 per cent respectively. General Motors has just about rolled out a small car model, Spark. Others desperate to get a foothold in the small car segment are tying knots with Indian partners. Renault has joined hands with Mahindra and Mahindra to produce a small car, Logan. Bajaj's interest in a tie-up with Renault to produce a low-cost car is perhaps a strategy for the two-wheeler industry to diversify and de-risk business.

Down to EarthIndia, China to lead cheap car boom
The Indian market mirrors the global trend. Globally, the segment for low-cost cars priced below us $10,000 is expected to grow most in China, India, and central and eastern Europe. India and China are expected to be the major players. PricewaterhouseCoopers's projections say that by 2014 every other low-cost vehicle will be assembled in Asia, with India and China accounting for 11 per cent and 34 per cent of the global output. Currently, low-cost cars costing less than us $7,000 are mainly produced in China and India. China sells the cheapest cars--Geely HQ, Xiali and Cerry are in the us $2,500-3,000 range, followed by Maruti 800 (us $5,400).

Ultra-low-cost cars can make millions afford new cars in the price-sensitive markets of developing Asia. Market-watchers say every size segment will have a low-cost variant. This is a new growth opportunity as the market in developed countries has begun to get saturated (see box Cheap drive).

India may use this segment to expand its export base. The Auto Mission Plan 2006 has already proposed breaking out of traditional markets. Tata Motors plans to build a retail network across Africa and Latin America for its ultra-low-cost car. India is being seen as a hub for low-cost cars with major markets in West Asia, Southeast Asia and Africa.

The new cost dynamics can metamorphose the car market. Small, low-cost cars present big dilemmas. They help save energy compared to big cars and suvs, but their bloated numbers will undercut the fuel savings of two-wheelers. And as they begin to pirate travel trips from public transport, cities will also fall into the pincer grip of congestion and pollution.
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ILLUSTRATIONS SHYAMAL

Down to EarthPredatory low-cost car market seducing more and more customers

The marketing establishment is trying to create a new kind of customer. At 8.5 per cent gdp growth, buying power is getting stronger. The car industry is not with targeting high-growth cites like Delhi and other metros. Though the curve is skewed towards the top of the urban pyramid, buying power in smaller cities, towns and villages is upward bound.

Consider this survey carried out by a research firm, iims Data Works, entitled 'Invest India Incomes and Savings Survey 2007'. Demand is trickling down to small towns and villages, it says. Of the total number of households in semi-urban and rural areas planning to purchase consumer durables in the next one year, 1.05 million households are planning to buy cars, nearly equal to car sales in 2006-07.

Quick to latch on, the automobile industry has begun to rework its product portfolio to target consumers in small and semi-urban markets. The main focus is on first-time buyers. Says Ravi Kant, managing director, Tata Motors "Industry has failed in reaching out to rural areas." In fact, his competitor, Maruti Udyog, has begun networking with rural banks 2.1 million panchayats represent a big potential market.

The Indian middle class is also estimated to expand from its current size of 50 million to 583 million by 2025, according to the consultancy firm McKinsey. Also, the global consultancy firm Roland Berger estimates that by 2010 an additional 30 million households will be able to buy a car.

Product strategies of car companies will target these households. While vehicle sales will increase by 8.7 per cent per annum between 2006 and 2012, according to Roland Berger, the low-cost car segment is expected to grow by 7.6 per cent annually. Entry-level cars represent about two-thirds of the passenger car market and Indian c armakers will dominate low-cost production in the small segments known as A and B.

Down to EarthA warning sign is that the Rs 1 lakh car, priced close to the high-end two-wheeler, will make it easier for two-wheeler buyers to migrate to cars. From a modest 10-15 per cent shift from two-wheelers to cars, predictions of a bigger shift, nearly 25 per cent, are on the cards (see box Under siege).

Cheap cars are also likely to be predatory on the used car market. In most developed countries, used vehicles are transition vehicles for buyers unready for new cars. But Indians hold on to cars longer, which prevents the growth of a large pool of used newer models. If India's used vehicle market is slow to grow, prospective buyers may move from two-wheelers to new, cheap cars. Estimates from Roland Berger show that the ratio of used cars to new cars is 11 in India--this is less than the global ratio of 21.

The reaction of used car dealers is mixed. Maruti True Value says the second-hand car market is large. Used cars can also offer a wider range of comfort and performance features, which might be absent in cheap, small cars. This, it feels, can thwart the competition from low-cost cars.

Low-cost cars will target the first-time buyer, graduates from two-wheelers and may compete with used cars. As carmakers scope the market, there are some things they can be sure of they are not likely to be hassled by a proactive regulatory regime; there won't be serious policy disincentives to making and selling their wares; and public transport will not pose a serious competition in the near future.
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Government sits back, carmakers make hay

No one knows where to place the ultra-low-cost cars in the overall paradigm shift in technology in India. Small cars and downsizing have begun to find favour to achieve greater fuel efficiency in a world increasingly threatened by energy insecurity and global warming, because they are more energy-efficient than oil-guzzling suvs. The main concern about the new small car is abnormally low prices linked to what is on offer in terms of emissions performance, durability and safety.

The Tata car will jam cities before Euro iv standards are enforced in 2010. It will thus meet abysmally backward Euro ii standards in smaller cities that are 10 years behind Europe and Euro iii norms in 11 major cities that lag by five years.Should Tata Motors have waited for Euro iv to kick in? "Why Euro iv, someone may even ask for Euro v. We will meet the standards we have to meet," was md Ravi Kant's reaction, knowing the government is sitting on more stringent standards.

While the automobile industry prospers, much of urban and suburban India is getting more polluted. Central Pollution Control Board data show that in more than half of the 90 cities it monitors, particulate levels (particles of 10 micron that can kill at very low concentration) are hitting the critical button. Nearly 13 cities have begun to show an upward movement in no2 concentration, largely driven by vehicular pollution. Cities close to Singur already have a higher nox profile than most cities. Howrah, a couple of hours from Singur, and Kolkata are among the nox and particulate matter hotspots in the country. Other small cities are showing up on the list of most polluted ones in the country.

Yet the government has not fixed emissions standards to bring all cities within the fold of cleaner standards. Industry observers claim that moving to Euro iv standards will create price pressures. Industry might find it easy to promise rock-bottom prices with good cost management and efficiencies of scale and may even offer a variety of features at reduced costs, but low-cost cars will prevent an r& d challenge. For instance, engines and exhaust systems, along with emissions control components, are taken to constitute about 30-35 per cent of the total cost of a car. I V Rao, technical director of Maruti Udyog, points out that there is little scope to cut costs in these areas since industry has to meet regulations.

The increasing popularity of low-cost cars has created extreme pressures for innovation to meet high and durable efficiency levels at lower and lower costs. This is particularly challenging for emissions-control components manufacturers. Higher emissions control standards imply more precious metal loading in cat converters to clean up exhaust, for instance. This has to be matched with other improvements to reduce emissions.

Strong regulatory checks on performance, safety and durability that are necessary to offset adverse impacts are still weak (see box Not very exacting). Regulators will, however, have to enforce strong compliance measures so that emissions stay low through a vehicle's life and not just when it is new. Small may be efficient, it must also be clean.

Down to EarthDown to EarthBig threat to counter
The other bigger worry is the advent of cheap diesel cars. Tata Motors is already producing a 700cc commercial pick-up truck and is in the process of upgrading its engine system through collaborations. Cheap cars on low-cost poor quality fuel can be a fatal attraction for low- to middle-income groups. Even without low-cost cars projections show that by 2010, diesel cars can be half of total car sales.

On August 23, 2007, the Delhi High Court raised questions on the expansion of the diesel car fleet in Delhi. It was responding to submissions from the Delhi transport department that on a per passenger-kilometre basis, 3-13 diesel cars spew particulate emissions equal to a diesel bus. This is negating the benefits of switching public transport to cng. The current norms allow diesel cars to emit very high levels of particulate matter, and nearly three times more nox compared to petrol cars. Diesel emissions are several times more toxic.

Without clean diesel and without narrowing the price difference between diesel and petrol, the use of diesel in the ultra-low-cost segment must not be allowed. Only when new diesel vehicles are fitted with advanced emissions control technologies, especially traps, and run on diesel with less than 10 parts per million sulphur fuels, will toxicity levels of the emissions come close to the level of petrol emissions.

Down to EarthNot at the cutting edge, no one seems to care
How safe are low-cost cars? Industry maintains they meet required standards. But key safety standards are not complete. Some, including the full frontal crash test, air bags that protect the rider from impact and anti-lock braking systems (abs), are not mandatory and offered only in high-end cars. Currently, the Automotive Research Association of India (arai), a Pune-based certification agency, checks components that influence safety levels. These include brake systems, door latches, fuel tanks, speedometers, speed limiters, reflex reflectors, safety glass, safety belts, side door crush resistance, steering wheel impact protection, among others. But full-crash tests that determine how a car will crumple in a collision, minimising the impact on the riders, is still not mandatory. Tata Motors claims it has adequate in-house facilities for safety checks that meet international standards. But key tests are not backed by mandatory certification.

In early September 2007, the Union ministry of shipping, road transport, and highways finalised the draft automotive industry standards for frontal crash, frontal, side and offset impact crash safety tests. To be enforced in 2009-10, these will increase prices. The majority of small cars will have to be upgraded to meet standards. Impact absorbing features like air bags along with abs can increase prices by Rs 40,000-50,000. According to sources in arai, many entry-level cars will need redesign to integrate changes in safety regulations. This could hit makers of small cars.

Unfortunately, Indian buyers are not informed of safety status of cars as in Europe. Add the fact that consumer awareness is low and government not proactive and what you get is a mix that allows industry to get away with specious reasoning--for instance, arguing cars are safer than two-wheelers.

Down to EarthGovernment not counting cost of motorisation
Desperate strategies to cut costs and build a new customer base for cars is easy in India because public policy does not try to recover the full costs of owning and using a car. The cost of using urban space for parking and movement, pollution and health damages, and social impacts are not reflected in taxes and road pricing. Despite enjoying hidden subsidies, the car industry is continuously externalising the true costs of its products while minimising tax contributions. Down to Earth If fiscal brakes are not applied to check the boom, cars will only complicate the transition to more sustainable transportation in cities.

When mass produced in India, cheap cars will erode the fuel economy advantage of the two-wheeler fleet (see box Poor trade-offs), and counteract the energy and pollution benefits of public transport planned under the Jawaharlal Nehru National Urban Renewal Mission (jnnurm). gdp in India is not adjusted to reflect the congestion and public health cost of the car boom as in other countries. But independent estimates for India show that congestion on Indian roads means a loss of Rs 3,000-4,000 crore every year. As congestion builds up and vehicles slow down emissions increase up to five times.

Industry, now backed by the Auto Missions Plan, is anxious to expand car ownership. There is a huge potential for the car market to grow; India currently has about 7 cars per thousand people compared to the 650 in the developed world. A study carried out by the University of Michigan Transportation Research Institute and ibm Institute for Business Value on how Indians view their automotive future points out that the factors dissuading potential buyers in India from actually buying a car include they don't need a car; are uncertain about the cost of operation; roads are not good; congestion makes driving unappealing; and, parking space is not sufficient. While these are viewed as barriers by industry, the government does not seize this as an opportunity to junk car-centric growth and build systems to actually move people.

Down to EarthCars rolling in, cities rolling over
While the Union ministry of heavy industry (MoHI) backs the Auto Missions Plan and sops for the car industry, the Union ministry of urban development (MoUD) can barely counter this with its National Urban Transport Policy. It has not yet figured out ways to promote low-cost public transport to counteract low-cost cars, especially in small cities and towns.

An urban infrastructure development scheme for small and medium towns was introduced by MoUD in 2005-06, chiefly to plan for cities and towns with a population of less than a million, and did not qualify for support under JNNURM. Curiously, the scheme listed urban transport (mass rapid transit systems and light railway transport systems) and rolling stock like buses and trams as items not be considered for funding. The justification was this scheme was for small urban areas, where demand for public transport might be inadequate.

By default the responsibility of organising mobility in small cities is left to the people, who then buy personal vehicles. Cars take over cities. Despite apprehensions that the influx of very cheap cars can create severe infrastructure pressures, no move has been made to restrain car use. On the contrary, the car industry is complaining about a high tax burden. Global financial services major Citigroup spawns data to show that taxes pump up the on-road price of the Indian cars by nearly 50 per cent in contrast to 23-28 per cent in China.

Two Union ministries--heavy industries and urban development--have serious differences on fiscal strategy. MoUD has mooted a proposal to levy a Re 1 cess on petrol, an 8 per cent cess on cars and 4 per cent cess on two-wheelers to create an annual Rs 5,000-crore fund to revamp urban infrastructure and reduce use of personal cars. But MoHI is pushing hard to slash excise on small and big cars to perk up the market.

Industry opposes the proposed cesses in this long-running feud, ignoring the fact that the total tax burden per vehicle kilometre is 2.3 times higher for public transport buses than cars in Indian cities, as estimated by a 2004 World Bank study.

The result of this policy failure is evident.Down to Earth Crawling traffic is the most visible indicator. In Delhi, average vehicular speed has plunged from 20-27 km/hr in 1997 to 15 km/hr in 2002, with cars and two-wheelers occupying more than 90 per cent of road space but carrying much fewer people than public transport. In Mumbai, average roadway speed has dropped from 38 km/hr in 1962 to 15-20 km/hr 1993. In Chennai, the average speed is 13 km/hr, and in Kolkata it ranges from 10-15 km/hr but falls to only 7 km/hr in the centre of town. Building more roads is not the answer traffic expands to occupy available space. For every 10 per cent increase in road capacity, there is a resultant 9 per cent increase in traffic.

Globally, cities are recovering the full cost of car use and reducing their use. Congestion pricing has been implemented in London, Stockholm and Singapore, in which motorists are charged a fee to drive into the densest areas, providing an incentive for drivers to find alternatives. In New York it is estimated that congestion costs the region more than US $5 billion in lost time every year. The city's congestion pricing will reduce 'vehicle miles travelled', which could yield significant reduction in emissions. The central London congestion charge, introduced in February 2003, has helped reduce traffic congestion by 30 per cent and pollution by 12 to 20 per cent.

Action can be driven only by political will and public anger. In Kolkata, for instance, there is no road space left for more cars except where tramlines have been ripped out and rickshaws taken off. Alarming level of particles, heavy with diesel particulate matter (share rising up to 61 per cent), is choking the city. The Left Front government cannot implement its own policies to cut vehicular pollution, let alone acknowledge pollution dilemmas. If ignored, this can adversely affect the investment climate in the state.

The message is clear. Industry is trying to create a new class of car owners, backed by public policies to inflate revenue but not produce clean, durable and efficient cars. Badly regulated markets have cost advantages. Industry knows it and uses it. Without policy brakes, more polluting diesel can become the preferred choice of carmakers and users. Given expected sales and the quality of diesel this will spell a public health disaster. Regulators ignore the fact that the majority needs affordable and efficient public transport, not cars. Higher taxes on cars and use can restrain traffic and raise funds for public transport. Stringent emissions norms can improve technology.

Inputs from Vivek Chattopadhyaya, Priyanka Chandola, Jayeeta Sen and Ravleen Kaur
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